GOLF 5 BKC 1.9tdi 105hp

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GOLF 5 BKC 1.9tdi 105hp

Postby marting5 » Sat Sep 17, 2022 12:25 am

Hello everyone,

This is my first ever attempt at tuning after some reading on edc15, started 2 weeks ago :)

Original: Golf V (2004) EDC16 PD 1.9 TDI 77kw 105bhp 250nm
Target: Stage 1 103kw 140bhp 320nm

Still not tested, and still have some maps i want to do that i need help with.
The Car is using the MAF SENSOR but in future the owner wants to disable MAF

I've changed :
Drivers Wish - 65%-100% new torque values
Torque to IQ - Calibrated for 360nm but with not a proper formula (Need formula and equations)
Torque Limiter - calibrated for new torque values from 1800rpm
Smoke Map MAF - Calibrated - 58.8mg at peak and around 17.5 AFR
Smoke map MAP - Not touched((dont know the math equations and formula to calculate AFR (need help))
Lambda Maps - Not touched((dont know the math equations and formula to calculate AFR (need help))
Start of injection MAPS (SOI) - Left stock because already at 60mg axis (Do i need to change them)
SOI Limiter - Stock
Duration Map 0 - extended for 60iq
Boost map - from 1.05bar to 1.18bar Peak
Boost limiter - changed to allow the 0.13bar increased
Hot Start - Copied from cold start
Cold Start - Stock
N75 Map - Added Deep Idle MOD increased 100% from 760rpm to 1050rpm
SVRL - 4500rpm (Popcorn)

Planning to add :
Launch Control -2500rpm via Drivers Wish map and Selecton
Hardcut limiter - torque limiter at 4500rpm full inject, 4550rpm 0 inject
EGR OFF- deleted on hysteresys
DPF OFF-(Dont know how)

Im looking for a experienced tuner to tell if its safe to run and tell me what is wrong and what to improve?
I did the post similar to @Jurebv, props to him for such a good post back in the day.

Wish to improve my tuning and learn much more .
In attachment is Original File, Modded File , Map Pack

Best Regards from Macedonia :)
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marting5
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Joined: Fri Sep 16, 2022 3:10 am
Location: Macedonia

Re: GOLF 5 BKC 1.9tdi 105hp VERSION 2

Postby marting5 » Sat Sep 17, 2022 5:41 pm

Update :
-EGR Removed by EGR MAP , EGR hyst1 ,EGR hyst2,
- Still no MAP sensor Calibrations (Need help with formula and equations to calculate AFR with BOOST pressure)
- Still no Lamba Calibrations (Need help with formula and equations to calculate AFR)
- Still need Torque to IQ help with formula to calibrate new torque 360 (mine is not 100% correct.)
-My mistake in the post - this engine dosent have DPF.

Question:
Can someone turn off MAF on this file ? (so i learn how to turn it off and turn it on)

Version 2:Attachment
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marting5
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Joined: Fri Sep 16, 2022 3:10 am
Location: Macedonia


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