by RPM freak » Sat Apr 14, 2012 1:24 am
This is a very simple way to mathematically ESTIMATE the new engine horsepower after ECU remap.
X * Y / Z = HP
where: X=RPM where max power occurred, Y=NM where max power occurred, Z=factor(7120), Hp=new horsepower
Looking at the factory dynamometer charts below you can see that:
VAG 1.9 TDI 115hp 4000RPM * 200NM / 7120 = 112HP
VAG 2.0 TDI 140hp 4000RPM * 245NM / 7120 = 137HP
PSA 2.2 HDI 136hp 4000RPM * 245NM / 7120 = 137HP
Fiat group 1.9 JTD 190hp twin turbo 4000RPM * 335NM / 7120 = 188HP
The above mathematical estimate is very close to the factory charts. So we can use this formula to get a good estimate for the new engine HP. The way we do this is to look at the Torque Limiter map in the tuned file and use the raise in %. Some torque limiter maps use actual desired injected quantity, some use NM as units. No mater the unit used you should look for % of increasement. So if we originally have 245NM and we raised the torque limiter by 25% at 4000 RPM we get: 4000*306/7120=172hp(for 2.0 TDI & 2.2HDI engines). Just raising the torque limiter map will not make more HP. You must correctly raise a lot of other maps that control the fueling and airflow to the engine. More fuel without air will just make smoke and no power. This is why you must log the car with diagnostic equipment, to see the actual airflow and injected quantity of the engine.
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